Prashant Malik EEEGUY16 - profile updated on 24.08.09


This profile was published in www.eeeguyz.com on 24.08.09 

Summary of Qualifications 

  • Along with a Masters degree in Industrial Engineering and Bachelors in Mechanical Engineering I have over nine strong years of requisite experience involving selection and procurement of various mechanical equipments for air separation plants, chemical plants & refineries, preparation of the Front End Engineering package for Polysilicon plants, optimization of the manufacturing process, strategic planning and scheduling following Just in Time environment.
  • I have E.I.T certification from state of Texas and I am working towards pursuing my P.E. license.
  • Knowledge of pressure vessels and heat exchangers design software COMPRESS.
  • Proficient with SAP and other ERP Software.
  • Strong leadership qualities resulting in successful management of man power. 
  • Solid management skills, demonstrated proficiency in leading and mentoring individuals to maximize levels of productivity, while forming cohesive team environments.
  • Analytical thinker who consistently resolves ongoing issues or defects, often called upon to consult on problems that have eluded resolution by others.
 

Professional Experience 

CDI ENGINEERING SOLUTIONS, Houston, TX                                                                    2007 to Present 

Lead Mechanical Engineer (December 2007 to Present) 

  • Working as a Lead Mechanical Engineer on various TCS/Polysilicon projects for International Clients in China (Kunming Yeyan New-Material Co., Ltd. Plant Capacity-3000 t.p.a), Russia (LLS Solar Energy, Plant Capacity-3000 t.p.a) and Italy (SILFAB S.p.A. –Plant Capacity-5000 t.p.a)
  • Responsible for delivering Mechanical portion of the Front End Engineering package which involves working with four different technology providers: Trichlorosilane (TCS) technology, Chemical Vapor Deposition (CVD) technology, Silicon Tetrachloride (STC) Hydrogenation technology and Offgas Recovery technology.
  • Responsible for evaluation of the other technology provider’s basic engineering packages and integration of the design from all the four technology providers.
  • Responsible for overall execution of all Mechanical activities including preparation of the sized equipment list, equipment datasheets and equipment specifications.
  • Responsible for designing various material handling/conveying systems and their layouts.
  • Responsible for preparing Equipment sketches suitable for procurement and to facilitate development of supplier drawings.
  • Responsible for preparing Process piping classes (which determine appropriate materials and wall thickness) and Piping specifications complete with details of flanges, gaskets, valves etc.
  • Responsible for man power loading and progress tracking for all Mechanical activities. 
 

Mechanical Engineer (April 2007 to December 2007) 

  • Worked as Mechanical Engineer on Flint Hills Resources (formerly Huntsman Corp.) Energy Reduction project for a chemical plant in Odessa, TX.
  • Responsible for selection, procurement, inspection and testing coordination, field and startup support for various mechanical equipments including pressure vessels, utility and process pumps, refrigeration units, cooling water towers, storage tanks, engineered skid packages, heat exchangers etc.
  • Worked as a Mechanical Engineer for development of an enhanced Front End Engineering Package for a 50 million gal/year corn-to-ethanol facility utilizing open-art technology with input from an existing confidential ethanol producer.
  • Responsible for producing sized equipment list.
  • Responsible for developing specifications and datasheets for various mechanical equipments.
  • Evaluating and modifying existing pressure vessels as per client’s requirements using COMPRESS software and applicable API & ASME codes.
 
 
 
 
 
 
 
 
 

AIR LIQUIDE PROCESS & CONSTRUCTION, INC., Houston, TX                                   2005 to 2007 

Mechanical Engineer (September 2005 to April 2007) 

  • Responsible for selection, procurement, inspection and testing coordination, field and startup support for various equipments including pumps (cryogenic & utilities), refrigeration units, cooling water towers, storage tanks, vaporizers, silencers, manual valves etc. associated with air separation and cryogenic facilities.
  • Responsible for preparing bid packages, reviewing drawings and evaluate quotations for various mechanical equipments.
  • Responsible for developing and maintaining specifications for various mechanical equipments.
  • Executing projects on budget and schedule as well as supporting operations activities.
  • Investigate equipment failures and difficulties to diagnose faulty operation or design, and to make recommendations.
  • Assist with business development proposal work by providing technical solutions as well as equipment and engineering cost estimates.
  • Arranging and participating in conferences between suppliers and upper management, purchasers, inspectors, and other company personnel to facilitate equipment inspection, substitution, standardization, rework, salvage, utilization, and economical procurement.
  • Providing support and technical expertise to Supply Chain, Operations and Reliability and Maintenance Group in the supplier/vendor selection process; providing pertinent data to support final equipment purchase decision.
  • Keeping abreast of industry trends, competitive activity and new technologies via industry trade shows and training seminars.
 

INGENIA POLYMERS INC., Houston, TX                                     2002 to 2005 

Process Engineer (April 2004 to September 2005) 

  • Optimized output rate and quality of finish material for all the Extruders and Grinders after modifying various processing conditions, resulting in low manufacturing cost and fewer client complaints.
  • Responsible for facilitating all aspects of process development for new and existing products, from feasibility testing to process automation.
  • Responsible for discovering, investigating and integrating new technologies in the processing area.
  • Responsible for generating Processing Directives for running new product trials after obtaining information from Clients.
  • Conducted various time studies and training for operators for efficient production.
  • Designed and commissioned Liquid Nitrogen System for one of the machines for efficient production of various heat sensitive products.
  • Maximized the runtime on all the machines by monitoring scheduled and unscheduled downtime and implemented preventive maintenance programs resulting in less downtime.
 

Production Coordinator (June 2002 to April 2004) 

  • Planned, scheduled and issued work orders for plant based on customer orders and requirements.
  • Closed work orders after completion of job and analyzed it for costing purpose.
  • Managed up to 1400 railcars every month for efficient production.
  • Conducted various training programs for efficient information flow between various departments.
  • Inventory Control.
  • Responsible for doing SAP entries in timely manner for clients.
 

PSL INTERNATIONAL LTD., INDIA                            1997 to 2000 

Production Engineer (1999 to 2000) 

  • Production of Induction Pipe Bends and Sacrificial Anodes.
  • Managed more than 30 operators working in shifts.
  • Close interaction with clients and third party inspectors.
  • Assisted in commissioning 3 induction bending machines in the plant.
 
 
 

Field Engineer (1997 to 1998) 

  • Worked at the project site of World’s largest grass root refinery “Reliance Petroleum Ltd.”.
  • Supervised anticorrosive coating and vacuum blasting of various diameter pipelines, spools and field joints.
  • Managed more than 20 workers and 4 field joint coating units.
  • Interacted with clients, sub contractors and third party inspectors.
  • Drafted procedures for all the operations while company was getting ISO-9002 certified.
  • Conducted ISO audits in all the departments.
 
 
 

Education 

  • MASTER OF INDUSTRIAL ENGINEERING

           Lamar University, Beaumont, TX (August 2001) 

  • BACHELOR OF MECHANICAL ENGINEERING

            North Gujarat University, INDIA (August 1997) 

Computer Skills 

  • Software/Language: COMPRESS, PRO/E 2000i2, ARENA 3.0, MS Office, Dreamweaver 3.0 and FORTRAN.
  • ERP Tools: SAP, Ross-GEMBASE
 

Professional Affiliation 

  • American Society of Mechanical Engineers- Member